yang@mana-metal.com    +8617871989276
Cont

Have any Questions?

+8617871989276

NiAl5 Powder

NiAl5 Powder

Known industrially as 95% Nickel/5% Aluminum powder (Ni95Al5)—and commonly referred to as aluminum-clad nickel composite thermal spray bond-coat powder—this product is the industry standard equivalent to Metco 450NS and Praxair NI185. It is the most widely used self-exothermic transition bond-coat powder in the thermal spray sector.
Send Inquiry

Product Introduction

Hunan Mana Materials Technology Co.,Ltd

Our main business:Metal Powder, MIM Parts, R&D production and sales of customized products.

 

7x24 hours delivery

7x24 hours delivery capacity,is the best partner for enterprise globalization

20240619111039

3

VIGA Lines

13

Injection Molding Machines

4

Degreasing furnace

236M

Projects Completed

 

Company profile
 

Hunan Mana Materials Technology Co.,Ltd. is located in Changsha city,Hunan province,China ,which is the hometown of non-ferrous metals.Mana is a technology enterprise focusing on the research and development,production and sales of new materials.At present, the main products on sale include metal powders, MIM parts and sales of customized products. With more than ten years of metal powder manufaturing and MIM parts technology and experience, we provide highly competitive high-quality products.

20240619111312

01

High Quality

 

02

Advanced Equipment

 

03

Professional Team

 

04

Custom Service

 

 

 

 

NiAl5 Powder
 

Known industrially as 95% Nickel/5% Aluminum powder (Ni95Al5)-and commonly referred to as aluminum-clad nickel composite thermal spray bond-coat powder-this product is the industry standard equivalent to Metco 450NS and Praxair NI185. It is the most widely used self-exothermic transition bond-coat powder in the thermal spray sector.

The powder is produced via a mechanical cladding process, featuring a nickel core uniformly coated with a thin layer of aluminum. It exhibits a spherical core-shell microstructure, distinguishing it from pre-alloyed nickel-aluminum powders produced by melting.

I. Standard Chemical Composition (Mass Fraction): • Aluminum (Al): 4.0%–5.5% • Nickel (Ni): Balance (94%–95.8%)

NiAl5 Powder

 

 

 

Physical and Processing Characteristics

 

  1. Excellent flowability ensures smooth powder feeding. It offers high deposition efficiency across plasma, supersonic HVOF, and flame spraying processes, with minimal fume generation, promoting an environmentally friendly production setting.
  2. Standard particle size specifications: General spray grades include 45–90μm and 30–75μm; a fine powder grade (15–45μm) is available for precision coating of small components.

 

Key Coating Properties
 

 

  1. Superior Bond Strength: Serving as a transition bond coat, it resolves issues such as poor adhesion and delamination between ceramic or cemented carbide coatings and metal substrates; it is an essential bond-coat material for ceramic thermal barrier coatings and wear-resistant coatings.
  2. High-Temperature Oxidation and Corrosion Resistance: Operates stably at temperatures up to 800°C. In high-temperature environments, a dense protective aluminum oxide film forms on the surface, resisting high-temperature oxidation, hot gas corrosion, and water vapor erosion; it also offers resistance to atmospheric and mild acid corrosion.

  3. Wear Resistance and Repair Capability: The coating features a dense microstructure with low porosity and moderate wear resistance. It can serve directly as a functional repair layer to restore worn shafts, valves, and pump components that have fallen out of dimensional tolerance. IV. Process Compatibility: Compatible with Atmospheric Plasma Spraying (APS), High-Velocity Oxy-Fuel (HVOF), flame powder spraying, and detonation spraying; universally applicable across these processes without complex parameter adjustments.

 

Key Application Scenarios
 

 

  1. Aerospace (Primary Application): Bond coats for thermal barrier coatings (TBCs) on aero-engine turbine blades, combustion chambers, and guide vanes; anti-corrosion transition layers for superalloy components, resisting high-temperature gas oxidation and thermal fatigue.
  2. Power Generation (Gas Turbines): Bond coats for high-temperature gas turbine blades, boiler superheaters, and steam piping; extends the service life of high-temperature components and reduces maintenance frequency.
  3. Mechanical Component Repair: Dimensional restoration for rolling mill rolls, hydraulic shafts, valve cores, fan impellers, and worn mining equipment parts; restores component tolerances while providing integrated wear and corrosion resistance.
  4. Metallurgy & Heat Treatment Equipment: Surface protection for high-temperature furnace rolls, heat treatment tooling, and high-temperature fixtures; resists high-temperature oxidation and wear.
  5. New Energy & General Industry: Spraying of nickel conductive substrates for hydrogen energy equipment; anti-corrosion bond coats for high-temperature piping in marine and chemical industries; intermediate transition layers for various hard, wear-resistant coatings.

Product Advantages Summary

  1. Exothermic reaction characteristics ensure high bond strength; compatible with virtually all metal substrates.

  2. Excellent resistance to high-temperature oxidation and thermal shock; stable long-term performance at 800°C.

  3. Good powder flowability and high spraying efficiency; low dust generation and superior environmental performance compared to similar bond coat powders.

  4. Functions as both a transition bond coat and a standalone wear/corrosion-resistant working coating.

  5. Customizable particle size; meets spraying requirements for a full range of components, from large heavy-duty parts to small precision components.

 

 

Application

medical device

Medical Devices

20260429195738132182

Auto Parts&Mechanical Components

20260429200158136182

Consumer Electronics

 

 
Our  Testing Equipment
 
product-582-439
Degreasing furnace
product-651-439
Sintering Furnace
u25669350791849904714fm253fmtautoapp138fJPEG

 

Injection Molding Machine

 

Brinell Hardness Tester

 

Brinell Hardness Tester
20240619150220
Powder Laser Particle Size Tester             
20240619150323
Bulk density, tap density, flowability tester
Our factory & Office
1
product-496-372
3
Certifications

 

1
2
4
modular-4
5
modular-6
 

FAQ

1. Who Are We?

We are based in Hunan, China, our product sell to Asia, Europe, America, North America and Southeast Asia, and we are fully capable of undertaking global business. There are total about 101-200 people in our factory

2. How Can We Guarantee Quality?

Always a pre-production sample before mass production;

Always final Inspection before shipment;

3. What Can You Buy From Us?

Metal powder , MIM Parts .

4. Why Should You Buy From Us Not From Other Suppliers?

Hunan Mana Materials Technology Co.,Ltd is a professional manufacture metal powder and MIM parts .We have factory. We are sure we can supply the high quality products with competitve price.

5. What Services Can We Provide?

Accepted Delivery Terms: FOB,CIF,EXW,DDP,DDU,Express Delivery;

Accepted Payment Currency:USD,RMB

Accepted Payment Type: T/T,Paypal

Language Spoken:English,Chinese

 

Hot Tags: cucrzr copper alloy powder, China, suppliers, factory, customized, price, cheap, for coating, for 3D printing, 17 4PH Stainless Steel Metal Powder for MIM, Inconel 718 Powder, MIM Powder, Cobalt Based Alloy Powder, 316L Stainless Steel Powder, CuSnTi Brazing Filler Metal

Hot Tags: nial5 powder, China, suppliers, factory, customized, price, cheap, for coating, for 3D printing

Send Inquiry

(0/10)

clearall